Advint delivers premium DC rectifiers for electroplating, anodizing, colour anodizing, electropolishing, electrowinning, and related industries worldwide. Our cutting-edge power solutions, featuring advanced IGBT and SCR technologies, set the standard for precision and reliability in electrolytic processes. Trusted by leading manufacturers across the USA, Canada, Europe, and beyond, Advint's rectifiers power industrial excellence.
By choosing Advint, you’re opting for high-quality products developed by our team of research-driven engineers and scientists.
Our goal is to continuously improve and provide engaged customer service throughout our entire service.
Contact us so we can discuss your need for DC rectifiers. Our commitment lies in meeting your electrolysis goals for the long term.
Insulated Gate Bipolar Transistor (IGBT) Switch Mode Rectifiers Vs Silicon Controlled Rectifier (SCR) Thyristor Rectifiers
In applications such as electroplating, anodizing, colour anodizing, electroforming, electro-polishing, electrowinning, and hydrogen electrolysis, the choice of power source is critical for achieving high-quality results. Insulated Gate Bipolar Transistor (IGBT) switch mode rectifiers and Silicon-Controlled Rectifiers (SCR) thyristor rectifiers are two common options, each with their own advantages and limitations. Here are the benefits of IGBT and SCR rectifiers:
IGBT Switch Mode Rectifiers
High Efficiency:
It can convert AC to DC power with minimal power loss, leading to lower power consumption.
Rapid Response Time:
It responds quickly to changes, which are beneficial for processes requiring higher precision.
Precise Programming:
Automation is enhanced by the precise programming ability of the units, leading to improved process accuracy and consistency.
Compact and Low Maintenance:
These rectifiers are space-saving and have lower maintenance needs, reducing long-term costs.
Pulse Reverse Current (PRC) Rectifiers:
Pulse Reverse Current (PRC) Rectifiers are a specialized type of power electronics device used in various industrial applications, particularly in electroplating and electrowinning processes. IGBT rectifiers are suitable for periodic pulse reverse current rectifiers with features such as forward current adjustment, reverse current adjustment, dead band control, pulse adjustment, and frequency adjustment.
These rectifiers represent a sophisticated approach to power conversion in electrochemical processes, offering significant advantages over traditional DC rectifiers in terms of process control and product quality.
High Reliability and Robustness:
Well-suited for harsh industrial environments, providing stable DC output.
Proven Performance:
Widely used in industry for decades, known for their durability.
Lower Efficiency:
It consumes more power because of linear voltage regulation, leading to higher operating costs.
Slower Response Time:
Less suitable for processes requiring rapid adjustments and high precision.
Precision and Efficiency:
For processes needing high precision and efficiency, IGBT switch mode rectifiers are preferred because of their superior accuracy, lower power consumption, and better automation capabilities.
Robustness and Stability:
For environments demanding robustness and stable DC output, SCR thyristor rectifiers are more appropriate despite their lower efficiency.
Digital automation enhances metal finishing by providing consistent output, reducing labor costs, and increasing efficiency.
IGBT switch mode rectifiers are particularly advantageous for automated processes due to their precise control and programming features.
Ultimately, the choice between IGBT and SCR rectifiers depends on the specific requirements and conditions of the metal finishing process.
Advint's manufacturers can supply several types, including thyristor-controlled and high-frequency rectifiers, designed for various industrial applications such as plating plants, chemical manufacturing, and refining factories.
High-frequency rectifiers can save up to 40% energy and reduce space usage significantly.
Options for air, water, and oil cooling to ensure optimal performance and longevity of equipment.
Integration with automation systems using protocols such as Profibus, Profinet, Modbus, and RS232/485 for enhanced control and monitoring.
Extensive safety measures, including heat protection, voltage protection, and fault diagnosis to ensure reliable operation.
Output currents range from 10 A to 100,000 A, with adjustable output voltages and low ripple values for stable performance.
Capacities from 650 VA to 600 kVA, with options for both single and three-phase systems.
Advint’s supplier products are used across various sectors, including industrial manufacturing, energy generation (solar and hydroelectric plants), marine (yachts and shipyards), and transportation (railway systems).
Overall, Advint commits to innovation, efficiency, and comprehensive support for a wide range of industrial power needs.
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SanRex Corporation, a subsidiary of Sansha Electric Mfg. Co. Ltd., specializes in power electronics. With a history spanning 90 years, SanRex operates four manufacturing facilities—three in Japan and one in China—supported by over 1,000 employees.
SanRex produces a range of rectifiers designed for various electrochemical processes, including electroplating, anodizing, electropolishing, and e-coat. Their product line includes polarity reversing pulse plating rectifiers, which feature IGBT programmable high-frequency switching technology and an LCD interface for parameter control.
These rectifiers offer DC smoothed wave output with low ripple, making them suitable for applications such as electroforming, electrocoagulation, electro-degreasing, electro-etching, electrophoresis, electroplating, electropolishing, and electrowinning. They come equipped with pre-settable timers and auto cut-off protection.
SanRex provides direct current rectifiers and pulse reverse power supplies for electroplating, surface treatment of aluminum, PCB manufacturing, and water treatment. Their products can be customized to meet specific application requirements.
Advint Incorporated, a distributor of SanRex products, offers DC rectifiers and power supply units for electroplating, anodizing, electropolishing, and electrolysis applications. Their product range includes digital rectifiers, IGBT rectifiers, pulse reverse current rectifiers, and constant current rectifiers.
SanRex manufactures its own semiconductors, which allows for greater control over the production process. Most of their models include single-phase full wave mode and chopper mode, enhancing product versatility.
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